Introduction

Romeo et Fils, in collaboration with the Ordre des ingénieurs du Québec (OIQ), approached UCrea with an exciting project. They needed to produce a video showcasing the utility of 3D printing in modern design workflows. To highlight the versatility and strength of 3D printing, they chose to work with renowned skater Jessy Jean Bart to feature a skateboard with 3D printed trucks. Our team at UCrea rose to the challenge, leveraging our proprietary FDM 3D printing technology to create durable, high-performance skateboard trucks that were later showcased in the OIQ video series, “Génie ou quoi?”

Background

Romeo et Fils, a forward-thinking design studio, and the OIQ, the professional association for engineers in Quebec, aimed to demonstrate the transformative power of 3D printing in modern engineering and design. By collaborating with Jessy Jean Bart, they sought to create a compelling visual representation of how 3D printing can be integrated into everyday products, such as skateboards. The project required producing high-quality, stress-resistant skateboard trucks that could withstand the rigors of skating while showcasing the capabilities of 3D printing technology.

Challenge

The project presented several key challenges:

  1. Material Selection: The skateboard trucks needed to be strong and durable to withstand the stress and impact of skating.
  2. Design Precision: The trucks had to be precisely designed and manufactured to ensure proper functionality and performance.
  3. Time Constraints: The project had a tight deadline to align with the video production schedule.
  4. Visual Appeal: The trucks needed to look visually appealing and innovative for the video showcase.

Solution

UCrea’s proprietary FDM 3D printing technology provided a comprehensive solution that addressed each of these challenges, delivering exceptional results for Romeo et Fils and the OIQ. More importantly, our understanding of 3D printing materials allowed us to advise Romeo et Fils and ensure we delivered a product that met their expectations.

Process

  1. Consultation: We began by understanding the specific requirements and vision of Romeo et Fils and the OIQ. This included discussing the desired material properties, design specifications, and the timeline for the project.
  2. Material Selection: Our team recommended using carbon fiber-reinforced polycarbonate for its exceptional strength, durability, and stress resistance, making it ideal for skateboard trucks. Certain elements were also printed in thermoplastic elastomers with the right shore hardness to give the trucks their ability to twist.
  3. Design and Prototyping: We worked closely with Romeo et Fils to create precise 3D models of the skateboard trucks, ensuring they met the functional and aesthetic requirements. Using our advanced FDM 3D printing technology, we produced a first prototypes unit for review and approval.
  4. Production: Once the prototype was approved, we moved into full production. Our custom-built FDM 3D printers efficiently manufactured the skateboard trucks, ensuring consistent quality and performance.
  5. Finishing: Our team also integrated required threaded hardware so make assembly of the skateboard wheels possible. We also clean up the parts and applied the final touches to enhance their visual appeal and ensure they were ready for the video showcase.

Materials and Technology

  • Material: Carbon fiber-reinforced polycarbonate was chosen for its exceptional strength, durability, and ability to withstand the stress and impact of skating.
  • Technology: UCrea’s proprietary FDM 3D printing technology was employed for its reliability, precision, and ability to produce highly detailed and accurate models. Moreover the consistency of the printing helped ensure the internal geometry of the trucks would be able to sustain the shocks of Jesse’s jumps.

Results/Benefits

Our collaboration with Romeo et Fils and the OIQ yielded numerous benefits:

  1. Durability and Performance: The skateboard trucks, made from carbon fiber-reinforced polycarbonate, proved to be strong and durable, capable of withstanding the rigors of skating.
  2. Precision and Functionality: The precise design and manufacturing of the trucks ensured they functioned well, providing a stable and jump resistant ride.
  3. Visual Appeal: The innovative and visually appealing design of the trucks added a unique touch to the skateboard, making it a standout feature in the video showcase.
  4. Efficient Production: Our streamlined manufacturing process, powered by our custom-built FDM 3D printers, ensured that the trucks were produced on time and to the highest quality standards.
  5. Innovative Showcase: The project successfully demonstrated the utility and versatility of 3D printing in modern design workflows, highlighting its potential for creating high-performance, customized products.

I had the best experience with UCrea, they took the time to really understands our needs for the print 3D we had to make for a projet. They went above and beyond to find the best materials for our set up. They were quick, efficient and very professional.

Zoë, Romeo et Fils

Conclusion

Our partnership with Romeo et Fils and the OIQ showcases the power of UCrea’s proprietary FDM 3D printing technology to bring innovative and high-performance products to life. By producing durable, visually appealing skateboard trucks, we contributed to a compelling video showcase that highlights the transformative potential of 3D printing in modern engineering and design.

Next steps

Are you looking to showcase the power of 3D printing in your next project? Contact UCrea today to learn more about our proprietary FDM 3D printing services and how we can help you create innovative, high-quality products that stand out. Together, we can turn your ideas into reality.